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Ideal Technoplast Industries Ltd has announced the launch of their newly established, cutting-edge manufacturing facility located in Olpad, Surat, Gujarat. This significant expansion aims to boost their production capacity and diversify their product range to better serve both domestic and international markets. The facility emphasizes technological sophistication, production efficiency, product innovation, and sustainable growth.
Key Highlights of the New Manufacturing Expansion
1) Facility Location and Capacity:
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Situated at Plot No. 7–12 & 23–27, Dhara Industrial Park-2, Survey No. 387/1, 388, 389/1, Block No. 569, Olpad-Sayan Road, Taluka Olpad, District Surat, Gujarat – 394540.
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The facility covers a sprawling plot area of 42,850 square feet.
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The constructed area totals 92,500 square feet, including production halls, administrative offices, R&D units, storage for raw materials and finished goods, and a dispatch zone.
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It boasts a robust monthly production capacity of approximately 150 to 175 tonnes, positioning it as a high-output center for plastic packaging manufacturing.
2) Expansion of Product Families
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The new facility enables manufacturing of an extensive portfolio of plastic containers and packaging products, including crates, cups, and food-grade boxes.
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Products feature modular family systems with matching lids, handles, and accessories.
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Diverse product designs include hexagonal containers, round containers, twist-open containers, special shapes, square containers, food and utility boxes, cups, and crates.
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Each design is duly registered and protected under applicable intellectual property regulations, ensuring distinctiveness and market exclusivity.
3) Advanced Machinery and Automation
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The plant is equipped with high-tonnage and mid-tonnage injection moulding machines sourced from reputable global and domestic OEMs.
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It uses advanced automation and robotics such as in-mould labelling (IML), pick-and-place mechanisms, and both top-entry and side-entry automated systems to maximize speed, precision, and energy efficiency.
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Premium-grade steel moulds are employed, built to international precision standards for superior surface finishes, fast cycle times, and enduring operational life.
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A fully automated, robotics-driven mixing and conveying system enables touch-free processing, critical for maintaining the hygiene standards of food-grade lines.
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All equipment installation and operation adhere strictly to environmental, factory safety, and compliance norms, supported by expert supervision and operator training.
4) Employment and Workforce Benefits
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The new facility will create approximately 100 new job opportunities spanning production, engineering, quality assurance, logistics, and support functions.
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It features a dedicated canteen providing meals to support a healthy, motivated, and productive workforce.
Strategic Importance and Future Outlook
This facility represents a decisive step toward Ideal Technoplast’s operational excellence, product innovation, and sustainable growth objectives. It enhances the company’s ability to cater to a wider market with an increased product range while emphasizing quality, automation, and eco-friendly manufacturing practices. The company plans to continue updating stakeholders on key milestones and performance metrics tied to this expansion.
Overall, the investment in this new manufacturing site with its high-tech infrastructure and expanded production capabilities reinforces Ideal Technoplast Industries Ltd’s standing as a leading player in the rigid plastic packaging industry. This move is expected to strengthen their competitive edge domestically and globally, while supporting sustainable industrial growth in the Surat region.
Source: Company Disclosure to the Stock Exchanges
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