Image Source : www.grpweb.com
GRP Ltd has officially commenced commercial production of its new Tyre Extended Producer Responsibility (EPR) product line at its recently commissioned manufacturing facility in Solapur, Maharashtra. The launch marks a strategic milestone in GRP’s commitment to sustainable materials and responsible waste management, aligning with India’s evolving EPR regulations for end-of-life tyres. With this expansion, GRP strengthens its position as a leading innovator in the tyre recycling and reclaimed rubber segment, offering scalable solutions to both domestic and global markets.
Commercial Rollout At Solapur Facility
- The new EPR product line is being manufactured at GRP’s Solapur unit, located in the MIDC Industrial Area in Chincholi
- Commercial production began on March 24, 2025, following an investment of 250 million rupees, funded through a mix of borrowings and internal accruals
- The facility has an annual production capacity of 31,875 metric tonnes of crumb rubber, designed to meet rising demand from tyre manufacturers, road surfacing contractors, and rubber goods producers
Product Scope And EPR Compliance
- GRP’s new product range includes high-performance crumb rubber, tyre pyrolysis oil, and recovered carbon black, all derived from end-of-life tyres
- These products are engineered to meet the compliance requirements under India’s Tyre EPR framework, which mandates producers to ensure responsible disposal and recycling of used tyres
- The company’s solutions enable tyre brands to meet their EPR targets while reducing carbon footprint and enhancing material circularity
Technology Integration And Sustainability Focus
- The Solapur unit incorporates advanced pyrolysis and compounding technologies to maximize material recovery and minimize energy consumption
- GRP has invested in automation and real-time monitoring systems to ensure consistent product quality and operational efficiency
- The facility is also transitioning to renewable energy sources, supporting GRP’s broader goal of reducing fossil fuel dependency across its operations
Strategic Expansion And Market Demand
- GRP has expanded its reclaim rubber and pyrolysis capacity by over 3,600 metric tonnes, with Phase 1 of the Solapur project expected to increase tyre recycling throughput by 1.5 to 1.8 times
- The company is witnessing strong demand from virgin carbon black producers, who are increasingly incorporating pyrolysis-derived materials into their formulations
- Domestic consumption of reclaim rubber has grown by 10 percent in H1 FY25, driven by rising adoption in both tyre and non-tyre applications
Financial Impact And Growth Outlook
- GRP registered an 11 percent increase in overall volumes, with domestic volumes up 13 percent and export volumes rising 9 percent year-on-year
- The Solapur expansion is expected to contribute significantly to revenue growth in FY26, with improved margins from high-value EPR-compliant products
- The company continues to invest in R&D and product innovation to stay ahead of regulatory changes and customer expectations
Industry Challenges And Policy Landscape
- Despite the momentum, the tyre recycling industry faces challenges including fragmented reverse logistics, lack of standardized product guidelines, and regulatory inconsistencies across states
- GRP is actively engaging with policymakers to streamline EPR implementation and promote adoption of circular materials in product design
- The company also supports skill development and training programs to address labor intensity and improve operational excellence
Conclusion
GRP Ltd’s launch of its new Tyre EPR product line at the Solapur facility marks a transformative step in India’s journey toward sustainable mobility and responsible waste management. By combining technological innovation with regulatory alignment, GRP is not only expanding its market presence but also setting new benchmarks for circular economy practices in the polymer and rubber industry. As demand for green materials continues to rise, GRP’s strategic investments and product leadership position it as a key enabler of India’s environmental goals.
Sources: Tyre Trends, GRP Ltd Official Website, Tyre and Rubber Recycling.
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