PPE manufacturer Mallcom India Limited has operationalized a new Rs 100 crore manufacturing facility in Sanand, Gujarat. Marking the company's 17th unit, the plant introduces advanced localized production of safety helmets and PU gloves to reduce import dependence, while creating hundreds of industrial jobs under sustainable, eco-friendly operating standards.
AHMEDABAD — India's prominent personal protective equipment (PPE) manufacturer, Mallcom India Limited, has announced the official operationalization of its new high-tech manufacturing plant in Sanand, Gujarat. Representing a capital expenditure of over Rs 100 crore, the greenfield facility marks a major geographic expansion for the Kolkata-headquartered company, which has historically centered its core production footprint across West Bengal and Uttarakhand.
The strategic rollout, confirmed on Friday, June 5, 2026, aims to aggressively scale up domestic manufacturing of industrial safety gear, lower systemic reliance on foreign imports, and fulfill a Memorandum of Understanding (MoU) previously signed with the Government of Gujarat. The site is already active with a baseline workforce, positioning the company to tap into India's rapidly growing industrial safety landscape.
Technical Layout of the New Sanand Production Engine
According to corporate filings released by Mallcom India Limited, the newly commissioned Sanand facility serves as the company's 17th independent manufacturing unit. The sprawling layout houses highly automated product assembly structures designed to manufacture specialized industrial safety assets at scale.
Key production lines installed at the site include Nitrile Butadiene Rubber (NBR) and Polyurethane (PU) glove dipping lines, automated injection molding machinery, and dedicated glove printing lines. The plant is engineered to generate specialized gear including:
NBR and PU industrial work gloves
High-impact industrial safety helmets
Ergonomic protective bump caps
Displacing Asian Imports via India's First Dedicated DTA Unit
A core pillar of the Rs 100 crore investment is the establishment of India's first Domestic Tariff Area (DTA) unit specifically calibrated for Protech PU gloves. Historically, this protective glove category has been overwhelmingly dominated by low-cost overseas suppliers exporting from China and other Southeast Asian manufacturing hubs.
By launching local synthesis of these complex polyurethane layers, the manufacturer intends to execute an import substitution strategy. Executives confirmed that the newly integrated NBR dipping lines feature advanced online printing and automatic stripping configurations, allowing the company to match global cost-efficiency benchmarks without dropping quality standards.
While the facility focuses on maximizing localization, the enterprise noted a selective, highly managed dependence on premium imported raw materials sourced from specialized global partners in Italy, Sri Lanka, China, Brazil, and the Netherlands to feed its vertically integrated assembly matrix.
Industrial and Sustainability Impact for the Region
The development brings immediate structural benefits to Gujarat's industrial workforce. The factory currently employs a total workforce of over 200 individuals, consisting of approximately 50 direct employees and more than 160 indirect personnel. Management plans to aggressively scale operations to generate over 300 active local jobs by next year.
From an environmental standpoint, the Sanand factory is configured around sustainability-led corporate parameters. According to the company's technical blueprint, the site utilizes clean biomass pellets rather than fossil fuels for internal thermal energy generation. Furthermore, the facility runs a comprehensive Zero Liquid Discharge (ZLD) infrastructure for strict water conservation and conforms to ethical manufacturing benchmarks certified by SEDEX audits.
Official Sources Section
The financial parameters, technological configurations, workforce metrics, and geographic project details outlined in this industrial report are compiled directly from statutory corporate declarations published by Mallcom India Limited, regulatory project listings filed under the Government of Gujarat's industrial development portal, and economic project briefings distributed via the Press Trust of India (PTI).
Why It Matters
The activation of the Sanand plant offers practical benefits for corporate buyers, safety compliance managers, and industrial safety markets alike. By manufacturing high-grade safety helmets and specialized PU gloves inside India, industrial procurement teams gain access to a reliable domestic pipeline, insulating them from volatile ocean freight rates and international import duties. Furthermore, because these products comply strictly with global safety benchmarks like EN, CE, ANSI, and IS standards, domestic businesses can upgrade their workplace safety protocols without relying on low-quality, cheap imports.
Key Facts at a Glance
Capital Outlay: Mallcom invested over Rs 100 crore to construct and operationalize the greenfield facility.
Strategic Hub Location: The plant is located in the industrial zone of Sanand, Gujarat, marking its 17th manufacturing unit nationwide.
Import Substitution Focus: Houses India's first Domestic Tariff Area (DTA) unit dedicated to localized Protech PU gloves, directly competing with Chinese imports.
Job Creation Metrics: The site currently supports over 200 direct and indirect jobs, with a roadmap to cross 300 positions by next year.
Eco-Friendly Configuration: Built with clean energy biomass pellet systems and a Zero Liquid Discharge (ZLD) setup for advanced water conservation.
FAQ Section
What safety products are manufactured at Mallcom's new Sanand factory?
The factory produces high-performance NBR and PU industrial gloves, high-impact safety helmets, and protective bump caps designed for heavy industrial use.
How does this new facility support the "Make in India" initiative?
The plant features India's first Domestic Tariff Area (DTA) unit for Protech PU gloves. This allows Mallcom to replace historically imported Chinese safety gloves with locally manufactured versions.
What environmental safety measures are integrated into the plant?
The facility relies on biomass pellets for cleaner thermal energy generation, features a Zero Liquid Discharge (ZLD) system for full water recycling, and holds formal SEDEX ethical manufacturing approvals.
Which international safety standards do these products fulfill?
All personal protective equipment manufactured across the company's vertically integrated footprint adheres to global quality benchmarks, including EN, CE, ANSI, and IS standards.
Source: Mallcom India Limited Investor Disclosures, industrial development project logs from the Government of Gujarat, and corporate news bulletins distributed by the Press Trust of India.
